Rail vehicle construction: Berlin

Our expertise in rail vehicle construction combines decades of experience with state-of-the-art laser technology. We pursue a clear goal: to make vehicles lighter, more efficient, more sustainable, and safer.

We provide you with solutions that are economically, ecologically, and technically advanced – today and in the future.

Lightweight components for railways

for more sustainable mobility

Laserstrahlschweißer auf Roboterarm in Photon Produktionshalle
Seitenwand in Photon Produktionshalle
Nahaufnahme Tailored Blank bei Blechverarbeitung Photon
Photon Mitarbeiter mit Headset am Schreibtisch

Our USP

Our strength lies in the combination of many years of experience, innovative technology, and maximum vertical integration. We are more than just a supplier—we are a development partner that makes rail vehicles lighter, more efficient, and safer.

What sets us apart:

  • We are professionals in rail vehicle construction

  • Laser welding as a key technology for lightweight construction

  • Everything from a single source: optimization of component design, application development, manufacturing, quality assurance, and documentation

  • Flexible from prototype to series production

  • Transferable expertise for other mobility sectors as well

Lightweight construction

Lightweight construction is the key to energy-efficient and economical mobility. Using modern laser welding, we combine maximum strength with minimum weight—creating freedom for design, economy, and sustainability.

The advantages of lightweight construction:

  • Less weight due to reduced material requirements

  • Less weight = lower energy consumption and lower operating costs

  • Tailored blanks and T-joints for material and space efficiency

  • New design possibilities thanks to more compact structures

  • More capacity for freight or passenger transport

  • Safety through high-strength steels and precise welding processes

Seitenwand in Photon Produktionshalle
Nahaufnahme Tailored Blank bei Blechverarbeitung Photon

Sustainability

Photon lightweight construction not only makes mobility more efficient, but also more sustainable. Every kilogram saved means less energy consumption, less CO₂, and lower operating costs—over the entire life cycle of a vehicle.

Our sustainability contributions:

  • Energy savings during driving thanks to lower weight

  • Less wear and tear on vehicles and infrastructure

  • Resource conservation through reduced material requirements and optimal recyclability

  • Modern, energy-efficient laser systems in manufacturing

  • Better environmental performance and ESG compliance for our customers

Quality assurance

Quality is not a promise, but part of our process. With state-of-the-art measurement technology, certified processes, and complete documentation, we ensure that our components meet the highest standards—reliable, precise, and safe.

Our quality assurance includes:

  • 3D measurement technology for components up to XXL dimensions

  • Mobile testing systems for maximum flexibility

  • Automated process monitoring during welding

  • Certified manufacturing processes (ISO 9001, DIN EN 15085, etc.)

  • Complete traceability back to the raw material

Prüfung durch Photon Mitarbeiter